DeWalt DS450 Cart - Kaizen Inserts

NOTE* Case is not included and used only for demonstration purposes
These Kaizen Inserts are custom-cut to fit the DeWalt DS450 Cart, giving the large mobile box a precise and organised interior layout. The dense closed-cell foam keeps tools secured in place, reduces shifting while the cart is in motion, and protects your gear from job-site impact and vibration.
The DS450’s deep interior and rolling design make it ideal for bulkier tools, cordless setups, and frequently used equipment. With the Kaizen insert, you can create clean cutouts tailored to your exact loadout, making it easy to stay organised and quickly identify anything missing.
A practical upgrade that turns the DS450 into a fully customised, professional storage system.
OPTIONS
Foam Depth Option #1 - Single Thickness on the bottom
- 1 layer of 57mm (2.25") Foam Insert
Foam Depth Option #2 - Double Thickness
- Top Layer 57mm (2 1/4") Foam Insert
- Bottom layer - 57mm (2.25") Foam Insert
Foam Depth Option #3 - Triple Thickness
- Top Layer - 57mm (2 1/4") Foam Insert
- Middle Layer - 57mm (2 1/4") Foam Insert
- Bottom layer - 57mm (2.25") Foam Insert
Foam Depth Option #4 - 4 Piece Thickness
- Top Layer - 57mm (2 1/4") Foam Insert
- 2 Middle Layer's - 57mm (2 1/4") Foam Insert
- Bottom layer - 57mm (2.25") Foam Insert
Foam Depth Option #5 - 5 Piece Thickness
- Top Layer - 57mm (2 1/4") Foam Inserts
- 3 Middle Layers - 57mm (2 1/4") Foam Inserts
- Bottom layer - 57mm (2.25") Foam Inserts
Foam Depth Option #6 - 6 Piece Thickness
- Top Layer - 30mm (1 1/8") Foam Inserts
- 4 Middle Layer's - 57mm (2 1/4") Foam Inserts
- Bottom layer - 57mm (2.25") Foam Inserts
Foam LID Insert
20mm cut precisely to press into the lid. Applying some FastCap Speed Tape or contact cement in a few areas will ensure that it will stay in place permanently.