DeWalt DS450 Cart - Kaizen Inserts

  • $23.50
    Unit price per 
Shipping calculated at checkout.


NOTE* Case is not included and used only for demonstration purposes

These Kaizen Inserts are custom-cut to fit the DeWalt DS450 Cart, giving the large mobile box a precise and organised interior layout. The dense closed-cell foam keeps tools secured in place, reduces shifting while the cart is in motion, and protects your gear from job-site impact and vibration.

The DS450’s deep interior and rolling design make it ideal for bulkier tools, cordless setups, and frequently used equipment. With the Kaizen insert, you can create clean cutouts tailored to your exact loadout, making it easy to stay organised and quickly identify anything missing.

A practical upgrade that turns the DS450 into a fully customised, professional storage system.

** Our Kaizen Tools are highly recommended for your Kaizen project. They will help you trace & cut insert precisely. Click this link to browse.**

OPTIONS

Foam Depth Option #1 - Single Thickness on the bottom
  • 1 layer of 57mm (2.25") Foam Insert



Foam Depth Option #2 - Double Thickness
  • Top Layer 57mm (2 1/4") Foam Insert
  • Bottom layer - 57mm (2.25") Foam Insert


Foam Depth Option #3 - Triple Thickness
  • Top Layer - 57mm (2 1/4") Foam Insert
  • Middle Layer  - 57mm (2 1/4") Foam Insert
  • Bottom layer - 57mm (2.25") Foam Insert


Foam Depth Option #4 - 4 Piece Thickness
  • Top Layer - 57mm (2 1/4") Foam Insert
  • 2 Middle Layer's  - 57mm (2 1/4") Foam Insert
  • Bottom layer - 57mm (2.25") Foam Insert


Foam Depth Option #5 - 5 Piece Thickness
  • Top Layer - 57mm (2 1/4") Foam Inserts
  • 3 Middle Layers - 57mm (2 1/4") Foam Inserts
  • Bottom layer - 57mm (2.25") Foam Inserts


Foam Depth Option #6 - 6 Piece Thickness
  • Top Layer - 30mm (1 1/8") Foam Inserts
  • 4 Middle Layer's  - 57mm (2 1/4") Foam Inserts
  • Bottom layer - 57mm (2.25") Foam Inserts


Foam LID Insert

20mm cut precisely to press into the lid.  Applying some FastCap Speed Tape or contact cement in a few areas will ensure that it will stay in place permanently.


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