Kaizen Foam FAQ

What is Kaizen Foam?

Kaizen foam is a simple organization product that allows you to trace and cut in your tools or sensitive gear. Kaizen foam is a multi-layered foam that you peel away as you cut in your object. It was designed to help companies achieve maximum efficiency through organization and by establishing systems/procedures with the kaizen foam. Never misplace or and item again. 

What Type of Foam is Kaizen Foam? 

Kaizen Foam is a Closed Cell laminated Polyetheline (EPE)

Polyethylene foam is a strong, resilient closed-cell foam. Ideally suited as the material or part of a material required in products requiring a shock absorbing, vibration dampening, insulation, barrier or buoyancy component, and as a material for cushioning products in packaging applications.

Density: 0.0188 g/cm^3

It is not flammable.

How Do You Glue Kaizen Foam Together?

If you're wanting to glue Kaizen Foam inserts together, what has worked the best for us is using FastCaps 2P-10 Adhesive . Watch how it's done below: 


How Do You Cut Kaizen Foam

Cutting Kaizen Foam shouldn't be intimidating, it's a very easy foam to work with!

Step 1: To start you're going to want to trace out your equipment with one of our fastcap kaizen foam markers. Depending on how snug you want the fit to be, you can either cut to the left or the right of the outline.  

Step 2: Then with a thin blade kaizen knife or a sharp knife of your choice, set the blade to how deep you want the cut out to be and then cut out your outline. 

Step 3: Peel out the kaizen foam by sticking your fingers underneath the cut out and then use your fingers as a sort of plow and peel it out at your desired layer. 

After that last step check your fit by placing your gear back in and then adjust the cutout to your desired fit!

Check out this video made by BrianWay for more tips and tricks on working with Kaizen Foam